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ABC Electronic Motor Brake

Full-wave DC injection braking — stops AC motors quickly, safely, and repeatably for maximum safety and productivity.

ABC Electronic Motor Brake

ABC Series

Electronic Motor Brake

The ABC Series "automatic braking controller" features full-wave DC braking which can be adjusted to stop your load quickly, repeatably and reliably — even if load conditions change. Maximized Safety, Increased Productivity and Maintenance-Free Operation.

AC Supply Voltage190 – 600 Vac, 50/60 Hz
HP Ratings1 to 800 HP
Amp Ratings7 to 1,000 Amps
Braking MethodFull-wave DC injection
Braking TimeAdjustable
EnclosureDIN rail mount / Panel mount
Maximum Safety

Eliminates dangerous coast-to-stop times. Protects machinery and operators from rotating loads.

Increased Productivity

Stops AC motors quickly — eliminating lost production time waiting for loads to coast to a stop.

Maintenance Free

Eliminates wear and tear on mechanical brakes — no discs or pads to replace.

Easy to Install

Wire directly into the motor starter circuit — no isolation contactors or additional logic wiring required.

Technical Specifications

Current Rating

7 to 1,000 Amps. Standard Duty: sized for 95–110% motor FLA. Extra Duty: sized for 150–250% motor FLA. Specify maximum braking current and voltage when ordering.

Voltage Ratings

190 – 600 VAC, 50/60 Hz

Output Capacity

500% for 60 sec.

Power Circuit

Full wave bridge, 4 SCRs, designed for use without isolation contactors.

Fusing

Approved for use with existing motor starter fusing when unit is sized for motor FLA. Consult NEC for any other fusing requirements.

Control Method

Microprocessor controls sequencing, I/O monitoring and status. Braking current is adjustable via true RMS regulated control using phase angle firing of SCRs.

Transient Protection

RC snubber dv/dt circuit on each SCR device.

Control Circuits

Self-powered directly from line terminals — no separate control voltage required.

Outputs

Starter Coil Interlock: two sets of Form C relay contacts to interlock the starter coil and prevent energizing while braking power is applied.
Mechanical Brake Release: N.O. relay contact for controlling an electro-mechanical holding brake.

Aux Contact Ratings

5 amps, 250 VAC max.

LED Status Indicators

Large LEDs: Braking (green), Fault (red).
Small LEDs: Power On, Jog/Armed, Brake Off, Disabled, Over Temp, Wiring Error.

Operator Adjustments

Brake Time and Jog Time = 7-position binary dipswitch.
Brake Current = potentiometer.

Adjustment Ranges

Brake / Jog Times: 0–127 seconds in 1-second increments
Brake Current: up to 100% of unit rating

Operating Design Temperature

0–50°C (32–122°F) open chassis
0–40°C (32–104°F) enclosed

Ambient Conditions

20–95% relative humidity
0–3,300 ft (1,000 m) elevation

Approvals

UL, cUL Listed

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